removing the body from a club car golf cart

Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. Remove the side rivets and side steel plate at the bottom. Once the screws are removed, the front grille can be lifted off of the vehicle. You can make your Club Car DS go faster by de-restricting its speed. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. Body Installation and Fasteners EZGO TXT Body Rivet Kit Instructions Brake Lights and Turn Signals 02-006 Ultimate Light Kit Upgrade Package Brake Light Time Delay Box Club Car Precedent 48 Volt Relay Connections Club Car Precedent Ultimate Headlight Kit Upgrade Instructions EZGO TXT Brake Light Switch with Time Delay Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. Call or Text Mark Anytime (803) 238-2250. That's it! Wash the cart once more and dry it completely as soon as possible. WLOOD 100 Pcs Golf Cart Tree Rivets Clips and One Plastic Fastener Remover Universal Compatible with Electric/Gas Yamaha Golf Cart X-Mas Club Car EZGO TXT RXV Tree Rivets Clips Replace# 1010434 18 $1038 FREE delivery Fri, Feb 3 on $25 of items shipped by Amazon Or fastest delivery Thu, Feb 2 Body removal Gas Club Car. Full of bad gas. . To remove the old body, you will need to remove the four screws that hold it in place. First, you need to find a body that is compatible with your Club Car. There are a few ways to take the top off a golf cart. Pour gas tank cleaner, degreaser, and water into the tank using the hose in a balanced level as indicated on the cleaners bottles and directions. These screws are usually located in the corners of the body. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. AU $1,505.83 + AU $385.05 postage. In this case, give a drying time of about half an hour before you apply the second coat. If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit Join Date: Sep 2008. Once the bolts are removed, you can lift the body off the chassis. Remember to stretch and smooth the film as you do this. Diode DS is an abbreviation for "double-seated." One way to do this is to add more torque to your golf cart. Club Car Golf Cart Repair. The hood skin is then popped out of place It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Here's a couple diagrams that show all the bolts and mounting points. You are using an out of date browser. Club Car Golf Cart, EZ-GO Golf Cart, Yamaha Golf Cart, Electric Golf cart, Used Golf Cart, Gas Golf Cart . Club Car Gas. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. Remove the two bolts on the rear seat area of the cart. The holes are already drilled so that you can begin replacing your new . These screws are located on the front of the vehicle, near the bottom. Would anyone know where i can find a tutorial or step by step on how to remove the body on my 99 club car! Part Number: EN44-040 SP33-014 - Stationary Contact, BO JavaScript is disabled. OEM: 102302503, 102302501, 103678002; 8501 9454, Club Car Precedent 2004-2015 Golf Carts Driver Side Floor Mat Retainer Side Panel. 3. Pull the tank out of the cart. One way is to use a golf cart lift. 3. Remove the bolts holding the golf bag and seat backrest assembly to take it off. Remove the screws and front washers and lift the front trim off. The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. OEM: 102504601, 103330601; 6114 Note: This bumper is not compatible with carts with headlight bars. Club Car Trans-Porter 2 Seat Golf Cart: Gas Engine: Unit Starts, Runs and Drives: Rear Seat needs repaired: Body in Good Condition: Tires are 18X8.50-8 (See Pics) (All sales are as is where is with NO warranty or guarantee) (Bill of Sale Only) (Note: Please inspect items prior to placing a bid. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Options. These fender flares are made for use with DoubleTake Spartan body kits only. A golf cart lift is a device that raises and lowers the golf cart. Find a gas tank hose that is long enough to fit into your golf cart. You can give the plastic golf cart body a classic green or white paint. Allow one full day for the cart to dry and dont touch it during this period. On the rear there's 2 bolts behind where your feet would be when driving, 2 in the bagwell area, and 4 that hold the seat backs to the frame/body. Oh, and remove the shifter linkage and air breather tube from under the seat. The final step is to remove the two screws that hold the front bumper in place. Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. Description: Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Club Car DS Golf Carts Bagwell Kit 1993+. It is used on Club Car golf carts to indicate that the cart has two seats. Drill the pop rivet near the forward-reverse handle. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. Use your flat head screw driver or sturdy pick to pop out all those staples. Adhere to the drying time specified on the paint can, between two coats. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. I also use the mesh for repairing drywall, put a couple layers on the put epxy over it. Remove the rear wheel of the golf cart. NEW Club Car Precedent Golf Cart Lime Front & Rear Back Body Cowl Set Kit. Slide the shaft upwards so that the gas pedal has more play. Looked in and crud in there too. 2005 electric Club Car golf cart for sale. selector panel. Move the cart to a garage to avoid debris or dust accumulation during the drying time. Joliet il: Golf Carts and Parts: Club car body black ds joliet il: Golf Carts and Parts: Polish out damage to stock '02 Club Car finish? Carefully loosen the screws on the straps holding the tank on the cart. Alternatively, cut some thin ABS plastic to shape using a razor blade and fit it over the crack. Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. Forums. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. New. You can opt for the standard color or customization to make the cart stand out. New Trojan 48 Volt Batteries with Charger. Remove the engine by un-attaching its straps and screws. You may have to do steps 6 and 7 a few times before you get the desired speed for the golf cart. Finally, reattach the screws to the bottom of the Club Car. Drill the pop rivets across the top behind the steering wheel. Put your movement switch in the neutral and service positions. Inspections are by appointment only. What Kind of Paint Do You Use on a Golf Cart? Posted: Apr 24, 2017. Replaces 2 HP GE. Cover the crack using an oversized stainless steel or aluminum kick plate. Loosen the bolts of the rear seat and take them off. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Ernie loves documenting interesting facts about golf. All Rights Reserved. Remove the screws above the shift and under the seat. Planned to pull the tank and saw the great info here. AA = DS Electric (48-volt) Carefully remove the floor mat from the cart to gain easier access to your tank. the primary seat is removed and four more bolts are loosened, allowing Barry to How To Wire 12-Volt Lights To A 36-Volt Golf Cart (8 Steps), Top 3 Ways To Start A Golf Cart Without A Key (Updated), How To Rejuvenate Golf Cart Batteries (Updated) Step-by-Step Guide. Drain fuel from the carburetor drain screw with a pan. Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. This step by step video shows you how to remove the body from your 2017 or newer Yamaha G29 Drive 2 golf cart body. Wait 10 to 15 minutes. They install directly onto your factory suspension with relative ease and no hassle. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. Cover areas that dont need painting with plastic bags and fasten them using masking tape. Consider using two-part epoxies for plastics as another option. Remove the engine by un-attaching its straps and screws. Most likely the LED is burnt out and you will need to buy a new fixture. Your email address will not be published. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. Spin-on type filter with gasket. TidewaterCarts.Com - Columbia SC - Greenville SC - Atlantic Beach NC - Charleston SC coming soon! Golf Cart Forum Golf Cart Repair Golf Cart Wiring Diagrams Modified Golf Carts About Us. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR Rough it up so it will have something to grab to. Remove the 9/16 bolts located in the back of the cart and take off the flip-flop rear seat. It is attached to the golf cart with two metal brackets. Find it here. With Club Car's diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking. Remove the engine and seat from the golf cart. Removing the body of a golf cart is not a difficult task, but it does require a few tools and some care. In that area there is a black wire that is grounded by a screw to metal. OEM . Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. Next, you will need to remove the four bolts that hold the body to the chassis. Doing so is dangerous and could result in serious bodily harm. Its important to remember the position of the three wires Turn the key off and carefully remove the black and orange wires on the fuel level sending unit. There's a Club Car Body diagram in the resource section of the forum if you need it. 355. Another way to take the top off a golf cart is to use a golf cart jack. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. 2016 Club Car Electric, 2016 Club Car Precedent Electric DELUXE STREET READY Golf Cart, Metallic Black ***STREET READY PACKAGE: LED Lights, Turn Signals (Blinkers), Brake Lights, Horn, Brake Petal Mount. Take the front seat off followed by the charging receptacle. Tighten the bolt and start the golf cart. You can repair a golf cart body by following the steps below. Your email address will not be published. I ordered the body from Extreme Kartz, a Double Take body kit. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? If you're looking for alternatives to golf cart wraps, you may want to consider this body kit instead! Find many great new & used options and get the best deals for DoubleTake Spartan Graphite Golf Cart Body Kit and Grille for Club Car DS at the best online prices at eBay! Its not too bad. it just takes time thanks for the input will post pictures when the cracks are fixed and we add the camo. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. This is because acrylic paint has better adherence property. OEM: 1016868; 3214. Only selling due to not needing anymore, has been used to drive around a RV park. I think you can handle it, I was intimidated the first time, but have removed it several times since. Allow the cart to air dry or dry in the sun completely. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 05-09-2015, 07:42 PM #2: mike_dmt. It may not display this or other websites correctly. Join Date: Jul 2014. removal of the reverse switch cover, which Barry does by unscrewing the However, golf carts Hi there. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. The information on this website has not been verified for accuracy and should only be used for general information purposes only. Is. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. I'm doing a customization and rebuild project on a 1998 Club Car DS that I bought and I'd like to either replace the body, or at least remove it for painting and to clean up the frame. Remove the bolts of the front bumper using the T-25 bit and take the bumper off. Add more plastic to bond both the points. The next step is to remove the four screws that hold the body in place. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. Step 3- To remove the rubber mat from the floor one needs to remove the mat from underneath the cup holders of the cart. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Getting Wild . Club Car DS Golf Carts Side Trim 1987+. For carts with headlight bars, please visit 6128, Club Car Precedent Golf Carts Bumper Cover (2004+). Wash the area with water from a hose to get a spraying action. Price: $20.00 EZGO PISTON & RINGS 350cc ONLY. Free shipping. It needs to go from the solenoid to B- on the controller. The jack has a hand crank that you use to raise and lower the golf cart. Locate the knob at the bottom of the tank and unscrew it. Allow the paint to dry completely. Run a heat gun over the plastic surfaces such as trims. Remove the rivets holding your gas tank in position. Like the primer, follow the drying time specified between two coats. Thanks again everyone. Remove the gas tank from your golf cart Empty any remaining fuel Clean the tank using carb cleaner Rinse the tank with a lot of water Drain the water until the tank completely dries Reinstall the gas tank to the golf cart Fill the tank with fresh fuel Cleaning an EZGO golf cart gas tank OEM: 1016811, 101708301; 4908, Club Car Precedent Golf Cart Floor Mat Retainer Side Panels, Set of 2, Driver + Passenger Side for Club Car Precedent Golf Carts (2004-2015) OEM: 102302501, 102302503, 102302601, 103678002, 103678102; 8501, 9454 + 9455, 17-164 + 17-165. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . Just drained the tank too. It is attached to the golf cart with four metal brackets. Barry starts by removing four bolts from the front of the dash, I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. Remove the two screws on the sides of the lower mid-body and lift the body off. Take off the brake drum from its place. Remove the Yamaha emblem by unfastening the screws under it. 407 Atlantic Beach Causeway, Suite 2. This DoubleTake EZ-GO TXT Golf Cart Titan Body Kit is made of ABS Acrylic Plastic Canopy Support Cover, Driver Side, Club Car Precedent/Tempo/Onward 2004+. Thanks for the compliment on the site. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. Paint the cart from a well-ventilated area to avoid fumes inhalation. Find the gas tank and remove the three bolts holding it down. If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. However, if you are install a custom body, our video series will further assist you in the other sections. Thread starter ddaaryl; Start date Jul 15, 2015; D. ddaaryl New Member. Wash the soap off using cold water from a hose. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. I am back again for I love this site. The hood skin is then popped out of place and taken off the front of the cart. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. Apply a thin coat of plastic primer spray paint on the surface to be painted. Used 2016 Club Car Golf Carts All. It may not display this or other websites correctly. Just rebuilt the carb. Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. Club Car Precedent DoubleTake Phoenix Body Kit. You must log in or register to reply here. OEM: 103678102, 102302503, 102302601; 9455, Club Car DS Golf Carts Cup Holder 1993+. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car: . Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. DS body removal Electric Club Car. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . 2023 Club Car Tempo Electric Lifted Golf Cart - Zero Hours Features Included: ZERO Hour Demo Units - Black Body Only New Custom Hand Sewn Marine Fabric Saddle Seats Oversized Wheels and New Tires 6 Inch A Arm Lift Kit Black Roof Folding Rear Seat Front and Rear LED Lights - With Blinkers, Horn, Hazard & Brake Lights Once you get the windshield off it is pressed in along the top. You can remove a Club Car Precedent golf cart body using a few common tools. Under NO circumstances should you attempt to fix your golf cart on your own. Lift the seat and remove it from the cart. I can't thank you enough. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality. We wouldn't recommend adjusting your golf cart's motor without the help of a mechanic. 48 Volt Electric Club Car Precedent New Custom Alpha Body . Club Car Golf Cart Body Kits. These screws are located on the front of the vehicle, near the top. They are put on with two sided tape. Reconnect power. 52 mm throttle plate (from a DBW throttle body from a 2014 VW Golf) - ball bearings bannerlord europe mod Dual Throttle Body Fuel Injection Package with Ignition - Type 4 The Dub Shop email [email protected] for current pricing (No reviews yet) Write a Review SKU: DUALITBPKG_T4 Add to Wish . First up, I will convert the tired 1700cc to EFI. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. Sand it in smoothly and repaint if needed. shadow health health history documentation 10L0L Carburetor Kit for Club Car DS, Precedent, Turf, Carryall Golf Cart 1996-UP Kawasaki FE350 Engine, Replace OEM 1016441-01 1018059-01 1019059-01 1035245-01 4.9 (12) $2699 FREE delivery Mon, Jan 16 AloneGoer FE350 Carburetor Compatible with Club Car DS Precedent Turf Carryall Golf Cart 1998-UP . New posts. Design Center: Second, you need to remove the old body and install the new one. Remove the seatbacks off from the rear seat. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. How do you install snubber on a club car? Peel the backing paper and place the film in the desired position. Remove the front body part by lifting it from both sides. Line the outer edges of windows to avoid spray painting them. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. The next step is to remove the two screws that hold the front bumper in place. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? Copyright 2023, arsearchinc - All Rights Reserved. Remove the masking tape and plastic bags from the covered areas. No problem, your welcome. Golf Cart Repair and Golf Cart Troubleshooting Q&A. I am also undertaking a "rebuild" of my golf cart. I wish I was able to do it myself. Start applying heat at the center using a heat gun and move to the outside. Shop Club Car Golf Cart Parts. Reconnect power. Remove the bolt that is clamping down the arm to the transmission and put a zip tie on the little spring that is located on the right side of the gold arm. followed by removal of all the trim. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. Step 3 -Remove Motor From Axle The lift has a hand crank that you use to raise and lower the golf cart. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. I use plastic epoxy from Napa. Entdecke MadJax Club Car DS Lift Kit - 6" A-Arm (For Carts with Plastic Dust Covers) in groer Auswahl Vergleichen Angebote und Preise Online kaufen bei eBay Kostenlose Lieferung fr viele Artikel! Here are two examples: If the first three digits of the serial number are "A00", you own a 2000 Club Car DS. We stock a variety of Club Car body kits to help our customers upgrade the appearance and functionality of their golf carts. You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. Parts like suspensions, drive trains, motors and brakes use metal. Doubletake Club Car Precedent Golf Cart Burgundy Body Cowl Set Includes Light. 20; 40; 60; Sort. i have already paid for my lessons so why should the next guy. . Plastic fusion spray paint is a good choice for smooth surfaces. Fiberglass golf carts often have a white or beige body. Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com.

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